A new anti-adhesion, anti-microbial and anti-corrosion coating for metals has been developed

image courtesy of Ollmann

image courtesy of Ollmann

When processing milk and juice, the food industry uses heat exchangers in numerous steps throughout the process. To protect consumers, heat exchangers have to be free from microbes. In the numerous grooves and recesses lines, persistent biofilms can remain stuck. As a result, heat exchangers must be cleaned at regular intervals using aggressive chemicals. These increase the sensitivity for corrosion, especially if mild steel is used.
The INM – Leibniz Institute for New Materials tried to address this issue by introducing new nano-coatings that combine antiadhesive, anticorrosive and antimicrobial properties.
In an article reported by Phys.org, the developers achieved the anti-adhesive characteristics by introducing hydrophobic compounds that are similar to common Teflon. These inhibit the formation of any undesired biofilm and allow residues to be transported out more easily before they clog up the channels of the heat exchangers. At the same time, the researcher used structures that act as a diffusion barrier in the coatings. These inhibit corrosion provoked from substances or aggressive cleaning agents. To prevent microbes, bacteria or fungi from adhering to surfaces, the scientists additionally use colloidal copper in the coating. Due to the oxygen or water that is present in many processes, copper ions are released from the copper colloids. These migrate to the surface and, as a result of their antimicrobial effect, prevent microbes from proliferation and growth.
The paint could also be used in other contexts, Becker-Willinger said, including in air conditioning with heat exchangers or for equipment in water purification plants, for example.
The paint can be applied using standard methods such as spraying or immersion and subsequent hardening. It can be used on stainless steel, steel, titanium or aluminum. By selectively adapting individual constituents, the developers are able to respond to the particular, special requirements of interested users.