UK-based bolt tensioning experts TensionPro has developed a new semi-automated tensioning system with a digitally controlled pump unit connected to an electro hydraulic tensioning tool. The innovative QUANTUM Smart Tensioner delivers greater bolt tensioning control by providing the crucial data necessary for correct and accurate loading of critical bolts.
Simple to use and completely versatile, QUANTUM can be configured for use on OEM factory assembly lines, on / off shore construction and installation, or for ongoing maintenance projects. The system is ideal for wind turbine generator applications, ensuring speed, control and safety when working on the monopile to transition piece, foundation bolts, tower bolts, blade bolts and gearbox.
QUANTUM features an electronically controlled pump with digital LCD and integral PCB to control the pump, store preset programs, and record the crucial completed bolt tightening data. Presets specific to each bolt/application are pre-programmed into the system prior to use, so the entire tensioning procedure can be completed with the press of just three buttons located on the tensioning tool. This semi-automated process ensures repeatable and accurate loading of each bolt. The tensioner can be used with or without a Lift & Move trolley depending upon application space and bolt sizes.
Said Richard Outram, TensionPro Sales Director: “We are very excited to launch our QUANTUM Smart Tensioner. The system is highly versatile and can be adapted to a wide range of applications. It can be configured with different sized trolleys and tensioning tools depending on the bolt size and flange geometry. QUANTUM is also easy for one technician to operate alone, or where a large quantity of bolts is being tightened, multiple units and technicians can work simultaneously. By improving the accuracy and repeatability of the bolt tensioning process, QUANTUM makes an important contribution to asset integrity and operator safety.”
From its base in the UK, TensionPro supplies tools globally through its highly focused distribution network. The company is committed to supporting customer projects with premium quality, specialty tensioner solutions, covering equipment sales, repairs and refurbishment, spares, special tool designs, load calculations and technical advice. Its core business spans the oil and gas, power generation, wind, civil and industrial markets.